Production transfer of a safety relevant process from England to the Czech Republic

Product:

  • Wire and cable - Cross-linking polymer molecules

Production engineering: 

  • Plant for electron-beam cross-linking for processing plastics (cross-linking/beam)
  • Electron-beam acceleration system
  • High-vacuum apparatus
  • High-voltage system
  • Extruder and expander systems

Task:

  • Training and education of personnel
  • Expansion of plant and infrastructure
  • Transfer of products
  • Approval of the plant according to international safety standards
  • Logistics changeover to the new production site

Personnel:

  • 60 employees

Complete factory relocation from the Czech Republic to Romania

Project description:

  • Production factory relocation and relocation of all administrative fields within three months

Function:

  • Project management
  • Product:
  • Industrial trade and retail products
  • Sensor technology
  • Light controls
  • Hot-air equipment
  • Hot-glue guns

Task:

  • Training and education of personnel (direct/indirect/employed)
  • Transfer of production lines and of material
  • Expansion of production lines and infrastructure for an optimal material flow
  • Changing the logistics chain over to the new production site
  • Increasing productivity and quality to the target goal
  • Devising a social plan with the authority and the works council

Project scope:

  • 350 employees
  • 11 production lines
  • 8,000 m² of production and logistics space

Production relocation from Spain to the Czech Republic for VW Seat OEM

Project description:

  • Production relocation of fuel system assembly lines in Spain

Function:

  • Project coordinator and steering committee member

Product:

  • Fuel pump units for VW seat OEM

Task:

  • Training and education of personnel
  • Transfer of production lines and of material
  • Expansion of production lines and infrastructure for an optimal material flow
  • Changing the logistics chain over to the new production site
  • Carrying out the approval process with the customer
  • Achieving target quantities and scrap rates
  • Achieving budget key figures

Project scope:

  • 150 employees
  • 4 production lines
  • 4,000 vehicles/day
  • 2,500 m² production and logistics space

Management of a site in Slovakia

Project description:

  • Restructuring a site in Slovakia

Function:

  • Managing director

Product:

  • Customer specific production of cable assemblies and cable manufacturing for automotive, medical, aerospace and industrial application

Task:

  • Organisational optimisation in the field of production, logistics and sales
  • Link between international sites in the case of new projects
  • Changeover to direct supply to customers
  • Customer contact person in the case of critical delivery dates
  • Expansion and conversion of the factory for other products for the automotive field
  • SOP and start-up support in the case of new projects
  • Productivity and process improvements in the fields of production and material flow
  • Team-building process introduced and expanded

Project scope:

  • 350 employees
  • 10,000 m² of production and logistics space

Complete factory relocation from Germany to the Czech Republic

Project description:

  • Production factory relocation and relocation of all administrative fields

Function:

  • Project management for the incorporated site

Product:

  • Industrial connectors and connector interfaces

Task:

  • Training and education of personnel (direct/indirect/employed)
  • Transfer of production lines and of material
  • Expansion of production lines and infrastructure for an optimal material flow
  • Changing the logistics chain over to the new production site
  • Increasing productivity and quality to the target goal
  • In sourcing and self-production of purchased parts
  • Expansion of machine production, CNC and milling, among other things

Project scope:

  • 250 employees
  • 10,000 m² of production and logistics space

Complete factory relocation from Germany to the Czech Republic for VW/BMW OEM

Project description:

  • Production factory relocation and relocation of all administrative fields

Function:

  • Project coordinator and steering committee member

Product:

  • Radio and navigation devices

Task:

  • Training and education of personnel (direct/indirect)
  • Step-by-step transfer of production lines and of material according to customer
  • Expansion of production lines and infrastructure for an optimal material flow
  • Changing the logistics chain over to the new production site
  • Carrying out the approval process with the customer
  • Achieving target quantities and scrap rates
  • Achieving budget key figures

Project scope:

  • 280 employees
  • 5 SMD production lines (all sides)
  • Six assembly lines for completion
  • 13,000 m² production and logistics space

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